Received of raw material and ingredient
1
Storage of raw material and ingredient
2
Thawing raw material at room temperature ≤15°C
3
Cut and saw
4
Grinding & blending in bowl cutter
5
Ball forming
6
Cooking
7
Cooling at container
8
Freezing through IQF (Individual Quick Freezer)
9
Packing / weighing
10
Sealing and coding
11
Metal detection
12
Cartoning
13
Storage in Freezer
14
Quality Control

  • Microbiology test (Total plate count, Coliform & E.coli count)
  • Checking the condition and temperature of incoming raw material (chilled and frozen)
  • Condition and temperature of cold truck
  • Receive the raw materials and ingredients based on Certificate of Analysis (CoA)
  • Checking the condition of incoming ingredients
  • Condition of vehicle
  • Allergen status of incoming ingredients
  • Sensory test (taste, weight, texture, color & shape)
  • Microbiology test (Total plate count, Coliform & E.coli count) Salmonella, Listeria monocytogenes, Staphylococcus aureus
  • Heavy Metal/ Chemical test (Lead, Arsenic, Mercury, Cadmium & Tin)
  • Metal detection (2.0mm ferrous, 3.0mm non-ferrous & 3.0mm stainless steel sus304)
  • Checking labelling of finished products
  • QL Figo (Johor) Sdn Bhd is committed to environmental sensitivity in our business activities of frozen foods manufacturing.
  • We are committed to minimise the negative impacts from our activities to the natural environment
    • Compliance with authority legislation and regulation.
    • Prevention of environmental pollution and waste reduction
    • Optimize resources and reduce waste generation and where appropriate reuse, recycle, treatments, and dispose all waste properly to benefit society at large.
    • Educate, train and motivate employees to carry out task in an environmentally responsible manner.
    • Encourage environmental protection among suppliers and subcontractor.
    • Constantly improving the implementation and maintain environment management system
  • We protect the environment by collaborate closely with “Kualiti Alam” & IETS professional consultant in our waste water management system
  • Process Flow Chart

    Assorted Pau

    Roti Paratha-Plain

    Assorted Seafood Product

    Vegetable Spring Roll;
    Potato Curry Samosa/
    Curry Samosa